Bo Katan Helmet TEMPLATES for cardboard DIY
Bo Katan Helmet TEMPLATES for cardboard DIY
Digital download
Digital files — no physical item
You will receive files to build this project yourself. Nothing will be shipped.
Create a wearable cardboard Bo Katan helmet with printable templates and a video tutorial that follows the build.
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Project overview: a cardboard Bo Katan helmet
Save 20% on 2+ paid templates
Add two eligible items, then enter the code at checkout.
Download link shown after checkout and also sent by email.
Quick facts
- Printable template sheets
- 19
- Paper compatibility
- A4 and US Letter supported
- Printing and fit
- Unzip the package before use. Print at 100% or Actual Size. A4 and US Letter are supported. For head fit, scale by the wearer’s circumference divided by the 23-inch reference circumference, then make a paper test before cutting cardboard.
Build along with the tutorial
Use the matching YouTube tutorial with the downloadable files. Check the product-specific notes shown on this page or inside the download.
What is included
This product includes only the digital items listed below.
- 19 printable template sheets
- Printing and head-fit guide
- Products and tools guide
Materials
- Single-wall corrugated cardboard
- Thin mailing cardboard
Tools
- Precision knife
- Hot-glue gun
- White or wood glue
- Cutting mat
- Paint brushes
- Sandpaper
- Modelling or spackle paste
- Silicone spatulas
- Wax-carving tools
- Magnets
- Protective tape
Children should be supervised by an adult when using tools, adhesives, paints or sprays.
Build notes
Cardboard: Readable template labels include 2 mm cardboard. Thickness varies by piece, so follow the exact thickness and corrugation direction printed on each template. Flatten or laminate cardboard where needed to match.
Printing and scaling
Follow the product-specific paper and print-scale guidance shown above or included with the files. Do not select 'Fit to page' unless the instructions specifically tell you to.
Download delivery
After checkout, the download link is shown on the order page and sent to the email address used at checkout.
If you cannot find the email, check your spam or junk folder, then contact support using the email address from your order.
Need help?
If you need help with a download, printing or a template piece, email epiccardboardprops@gmail.com. Include the product name, the email used for your order and a screenshot where possible.
Email support
Great DIY project
The instructions were easy to follow and the template comprehensive. Great product! We were able to build the helmet even though we aren’t experienced prop makers and had a good time doing it together as a family. The price was also very fair.
Love it!!!
I haven’t built it yet but I hv started cutting out the templates. They are easy to follow and I can’t wait to see it finished!
Bo Katan template
They were very useful and have made a perfect helmet. Now I gotta do the rest of the armour
Bo Katan helmet was awesome
These templates were amazing, I loved that there was already a lazer cutter option and that made it much easier to make this build, my girlfriend wanted a mandalorian helmet and I couldn’t have done it without these templates
Well designed template
Had fun making this with my daughter for a school book day. Inspired her to make the rest of the outfit out of cardboard. Came with all the instructions and video guide. Great value, thoroughly recommend.






